Disconnect the negative ( – ) cable on the battery. (See Removal And Installation on Page 50-20-2.)
Drain the hydraulic reservoir. (See Removing And Replacing Hydraulic Fluid on Page 10-130-5.)
Drain the radiator. (See Removing And Replacing Coolant on Page 10-100-3.)
Remove the muffler. (See Removal And Installation on Page 60-30-1.)
Remove the air cleaner. (See Removal And Installation on Page 60-40-1.)
Remove the tailgate. (See Removal And Installation on Page 40-190-1.)
Remove the starter. (See Removal And Installation on Page 50-40-2.)
Remove the hydraulic pump. (See Removal And Installation on Page 20-50-11.)
Remove the radiator overflow hose (Item 1) [Figure 60-10-2].
Remove the fuel lines (Item 1) [Figure 60-10-3] from the filter.
Remove the fuel lines (Item 1) [Figure 60-10-4] from the fuel pump and fuel injection pump.
Remove the nuts (Item 1) [Figure 60-10-5].
Lower the bracket and remove the bolts (Item 1) [Figure 60-10-6].
Remove the bracket.
Loosen the two clamps (Item 1) and remove the hose (Item 2) [Figure 60-10-7].
Remove the bolt (Item 1) [Figure 60-10-8].
Remove the two bolts (Item 1) and fan guard (Item 2) [Figure 60-10-9].
Remove the bolt (Item 1) and disconnect the wire harness (Item 2) [Figure 60-10-10] from the coolant temperature sensor.
Remove the wire (Item 1) [Figure 60-10-11] from the glow plugs.
Remove the tie strap (Item 1) [Figure 60-10-12].
[Figure 60-10-13] Disconnect the harness (Item 1) from the engine speed control actuator.
Remove the three bolts (Item 1). Remove the harness (Item 2) [Figure 60-10-14] from the engine speed sensor.
Remove the wires (Item 1) [Figure 60-10-15] from the alternator.
Remove the bolt (Item 1) and ground cable (Item 2) [Figure 60-10-16].
Remove the wire (Item 1) [Figure 60-10-17] from the oil pressure sensor.
Disconnect the harness (Item 1) [Figure 60-10-18] from the fuel shut off solenoid.
Loosen the clamp (Item 1) and remove the fuel return line (Item 2) [Figure 60-10-19].
Loosen the clamp (Item 1) and remove the lower radiator hose (Item 2) [Figure 60-10-20].
Attach lifting brackets (Item 1) and chain (Item 2) [Figure 60-10-21] to a hoist.
Remove the bolt (Item 1) [Figure 60-10-22] from the front motor mount.
Installation: Tighten the bolt to 105 – 115 Nโขm (78 – 85 ft-lb) torque.
Remove the bolts (Item 1) [Figure 60-10-23] from the hose guide.
Remove the bolt (Item 1) [Figure 60-10-24] from the left motor mount.
Installation: Tighten the bolt to 105 – 115 Nโขm (78 – 85 ft-lb) torque.
Remove the bolt (Item 1) [Figure 60-10-25] from the right motor mount.
Installation: Tighten the bolt to 105 – 115 Nโขm (78 – 85 ft-lb) torque.
Remove the engine.
